Each individual is Giri and Roy Mathematical modelling of the iron ore sintering process 3 Schematic view of GA model 2 Schematic view of sinter bed height for heat and mass balance showing differential an array of parameters of sintering process that is to be tuned. The best individual of the run is chosen to be used in final simulation of the ...
DetailsIron ore fines are the main source for sinter, and the chemical composition of the iron ore fines, together with the thermal conditions that blends are subjected to, plays an important role in forming the primary melt during the sintering process and accordingly determines the sinter structure and quality.
DetailsIntensification of the iron ore sintering process is approached with a four-way framework covering granulation improvement, waste gas recycling, fuel gas injection into the sinter bed, and reduction of stack emissions. Various metallurgical wastes are granulated to form micro pellets and are dosed along with the feed to cut down the cost.
DetailsSintering is an agglomeration process that fuses iron ore fines, fluxes, recycled products, slag-forming elements and coke. The purpose of sintering is to obtain …
DetailsAs a key thermal-state indicator of the iron ore sintering process, the content of ferrous oxide (FeO) in the finished sinter is directly related to product quality. Based on the massive data of sintering process, the data-driven soft sensor model provides a good choice for real-time FeO content detection. However, the complex characteristics of the data, …
DetailsAbstract. Sintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. Owing to the depleting reserves of traditional high grade iron ore, there have been considerable changes in iron ore resources available throughout the world, especially in steel mills in East Asia.
DetailsA comprehensive summary and conclusion of deep learning models for intelligent sintering were presented after reviewing the sintering process and deep learning models in a large number of research literatures to explore the application prospects of deep learning techniques in iron ore sintering. In the wake of the era of …
DetailsIn iron making process, sintering of iron ore fines is an integral step to utilize not only the ore fines but also to introduce a part of flux (limestone and dolomite) …
DetailsIn the iron ore sintering process, it is desirable to maximize the productivity and quality of sinter while minimizing the fuel consumption for any given raw material (iron ore, flux and solid fuel) quality. However, given the complexity of the sintering process and the large number of manipulated variables, it is not practical for …
DetailsProportioning is an important part of sintering, as it affects the cost of sintering and the quality of sintered ore. To address the problems posed by the complex raw material information and numerous constraints in the sintering process, a multi-objective optimisation model for sintering proportioning was established, which takes …
DetailsSintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. Owing to the depleting reserves of traditional high grade iron ore, …
DetailsSintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. In this chapter, the sintering process is first …
DetailsOptimization of iron ore sintering process is to maximize the productivity and the sinter ore quality while minimizing the energy consumption. However, these economic and technical criteria are sometimes contradictory and the improvement of one criterion generally leads to the deterioration of other criteria. This paper aims to seek the …
DetailsThe iron ore sintering process is the main source of VOCs emission in the iron and steel industry, and its VOCs emission accounts for about 69.6% . The organic compounds in the solid fuel and the oil components from the raw materials such as rolling oily sludge are pyrolyzed in the preheating layer (150–900 °C) to produce VOCs [ 9, 10 ].
DetailsA mathematical model of the iron ore sintering process in a fixed sinter bed and optimisation of the process parameters using real valued genetic algorithm is described. The mathematical model is formulated based on mass and energy balances in gas and solid phases, which are represented by simple partial differential equations.
DetailsThe sintering process begins with the preparation of a sinter mixture consisting of iron ore fines, fluxes, solid fuel (called bonding agents in Japan) such as coke breeze, and return fines from the sinter plant and blast furnace as well as recycled ferruginous materials from downstream iron and steelmaking processes.
DetailsThe iron ore sintering, as an essential raw material treatment process of blast furnace, mainly uses coke or anthracite as a heat source and emit a large amount of greenhouse gas (Annual Conference on Sintering & Pelletizing Technology, 2022), which is not consistent with the current environmental protection requirements.
DetailsSintering is an agglomeration process that fuses iron ore fines, fluxes, recycled products, slag-forming elements and coke. The purpose of sintering is to obtain a product with suitable composition, quality and granulometry to be used as burden material in the blast furnace.
DetailsSintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel (coke). The purpose of the ...
DetailsThe production of blast furnace ironmaking depends on large part on the sintering of iron ore; thus, it is crucial to model, simulate, and optimise the sintering …
DetailsIron ore sintering involves the movement of a flame front down a particulate bed, and a series of physico-chemical reactions over a large temperature range.
DetailsThe iron ore sintering process includes proportioning, mixing and granulating, feeding, igniting, sintering with ventilation, crushing, cooling and screening phases (Du et al., 2020, Hu et al., 2018). The operators are most concerned with the combustion process on the sinter strand, as shown in Fig. 1.
DetailsThe sinter process of iron ore with biomass carbon instead of coke breeze as fuel was investigated via thermodynamic analysis in this paper through a comparison of sinter composition indexes, metallurgical properties, and pollutant emissions. Straw charcoal was used in this paper, and its replacement does not adversely affect the …
DetailsSintering is a process by which a mixture of iron ores, fl uxes and coke is agglomerated in a sinter plant to manufacture a sinter product of a suitable composition, quality and granulometry to be ...
DetailsThe present work proposes a novel process to sinter porous iron ore (porosity ~23–24%) with enhanced productivity and quality. The iron ore is pre-processed in the presence of calcined lime for the temporary closure of pores, which further prevents water absorption during the granulation process in drum in the presence of water. The …
DetailsSintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. Owing to the depleting reserves of traditional high grade iron ore, there have been considerable changes in iron ore resources available throughout the world, especially in steel mills in East Asia.
DetailsPROCESS BRIEF Sintering process is developed mainly to utilize under size of lump ore called iron ore fines; which otherwise, could not be charged directly in blast furnace. In order to conserve these, otherwise waste material, they are compacted together and made into lumps by a process known as sintering.Sintering is defined as the
DetailsABSTRACT Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel (coke). The purpose of the sintering process is manufacturing a product with the suitable characteristics (thermal, mechanical, physical and chemical) to be fed to the …
DetailsAccording to the experimental research results, the granulation bonding property index was applied to the structure adjustment and matching of iron ores in Shougang Jingtang sintering process and proposed an ore matching idea that takes into account the air permeability of the sintering bed, i.e., increasing the proportion of high …
DetailsThe iron ore sintering process is the second largest energy consuming process next to the blast furnace in overall integrated steel plant value chain. Sintering consists of two moving beds, namely a sintering machine, and an annular cooler. Once the sintering is completed, hot sinter is discharged on the annular cooler and air is blown …
DetailsSintering process of iron ore fines is a metallurgical process which is carried out on a sintering machine. The strand width and length depends on the capacity of the machine and varies for each steel plant. It is basically an agglomeration process achieved through combustion. The process energy, of the order of 360 million calories to 480 ...
DetailsPE series jaw crusher is usually used as primary crusher in quarry production lines, mineral ore crushing plants and powder making plants.
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